A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. Required fields are marked *. This indicator light comes on when the drive select lever is in the R reverse position. Overall, the Yamaha Rhino 660 is a great vehicle and worth the money. Avoid hills and rough terrain. Read on to learn more about most common problems with Yamaha Rhino 660. Use engine braking to help you go slowly. Then put some grease in them to make them smooth and function well. Set the switch to L to turn on the low beam and the taillights. Always turn off the engine when refueling. The spring preload can be adjusted to suit the operating conditions. Do not only brush the outside but also eliminate dirt and debris from the inside too. How to install a starter solenoid on a 660 yamaha rhino. If gasoline spills on your clothing, change your clothes. 2006 YXR66FAVGR Rhino 660 4WD If you notice an oil leak, take your Rhino to a mechanic as soon as possible to have it fixed. Welcome to UTVautoist. An example of data being processed may be a unique identifier stored in a cookie. With a little time and effort, most 4WD wiring problems can be resolved without too much difficulty. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? Depending on whats wrong with your Rhino 660 UTV, the cost of repairs could vary: Another issue with the Rhino 660 is that users may experience a clutch out of place, which causes it to not work properly. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. Always check for obstacles before operating in a new area. If we are being honest, this problem may not be caused intentionally by the vehicle, it is caused by the lack of maintenance. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. Do not use the headlights with the engine turned off for an extended period of time. Read this manual and all labels carefully and follow the operating procedures described. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. Step 2. However, we havent heard of any engine problems with the latest versions of the Yamaha Rhino i.e. 1985-1988 Yamaha YFM225 Moto-4 Repair Manual. Never exceed the stated load capacity. Though the Rhino 660 lacks power steering, it is light enough at 1,049 lbs that it is overly hard to handle either way. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Vehicle is prone to rolling due to its narrow width and heavy build. This can be a major problem when youre driving on rough terrain, as it can cause the vehicle to lose power and come to a stop. Bill writes about Jeeps, trucks, and offroading tips on OffRoadRanker.com. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. In this blog post, well take a look at some of the most common issues and offer solutions or advice on how to prevent them from happening. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? This can happen while the Rhino is in motion, and can be very dangerous. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. If you are facing a similar problem, you can either follow his steps or take your Rhino to a mechanic. The engine may overheat if the vehicle is overloaded. This vehicle complies with almost all state, RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, you must cross shallow, slow moving water, choose your path carefully to avoid sharp. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. Manuals may be specific for one year but may also cover a range of years for the SxS model. The shoulder belt should fit against your chest. Jeeps Hunters Affiliate Disclosure: Jeepshunters.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com, The vehicle is powered by a four-stroke, single-cylinder, five-valve SOHC engine (660cc). There is almost nothing to dislike about the Yamaha Rhino 660 except for some common problems. wear a seat belt when riding in the vehicle. Replace the air filter if it fails to perform well even after cleaning. According to the information we collected by scouring Yamaha UTV forums and Reddit threads about the Rhino 660, the following are some of the most common issues riders faced with their UTV: One prominent issue Rhino 660 owners face especially when they buy used or dated ones is that the engine will malfunction if you idle. To lower. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. After finding out which wire is not working, replace that with a new wire. This leads to damage which is sometimes severe to parts like the cylinder walls, engine valves, pistons, or other internal engine parts. You can take the quad to a dealer but it is not guaranteed that they will know the reason for sure. 7. Be sure the seat belt is close-fitting across your hips and chest and is latched securely. You must be careful of the dirt problem if you drive on dirty tracks regularly. Do not refuel right after the engine has been running and is still very hot. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. HOW TO AVOID THE HAZARD. Never exceed the stated load capacity. Never remove any labels from your vehicle. If you own a Yamaha Rhino 660, chances are that youve had some engine trouble at some point. The UTV is made for driving on rough tracks. This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. There may be some fragility in the front suspension. The Yamaha Rhino 660 is not out of the list. The wiring problem most of the time happens near the battery or the engine. It means the vehicle will start fine in the beginning. Always follow the inspection and maintenance procedures and schedules described in this manual. It goes pretty smooth on rough roads. About Yamaha This could cause an accident. They had just enough top-end speed to give riders a thrill when riding recreationally. Always use the size and type of tires specified in this manual. Many owners have reported problems with the Rhinos transmission slipping or jumping out of gear. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. CarManualsOnline.info is the largest online database of car user manuals. Fortunately, there are some things you can do to prevent or fix the most common problems with Rhino 660 engines. A damaged battery is the main culprit here. Improper shock absorber adjustment. Go as slowly as possible. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. Congratulations on your purchase of the Yamaha YXR660FA. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. For example, some of the subsections in the chapter on the engine will be for the ignition system, the fuel system, the electric starter, the transmission, and the crankcase and crankshaft. All you really need to do is to have a mechanic reposition the clutch and secure it so that it doesnt keep tipping over. Never exceed the stated maximum load limit for this cargo bed. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. In doing so, it also tends to suck up a good bit of dust and dirt along with this air which leads to the air filter clogging rather often. Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that was again borrowed from the Grizzly 700 ATV. We recommend this one. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. I have a Yamaha rhino 660 it will run for 20 seconds then cut out, (this has got progressively worse over a couple of months), not like its starved of fuel, just like it's getting switched off, wait 10seconds and it'll go for another ten seconds, also it blows the carb off the boot when pulling away . Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. Practice turning at slow speeds before attempting to turn at faster speeds. All manuals should have a table of contents. Save my name, email, and website in this browser for the next time I comment. apr 9, 2008. Answer: Rhino 660 is quite popular among off-road adventurers. This information will. Hopefully, this will fix his problem though we are not 100% sure. Then, it will die suddenly, and restarting it will be harder than before. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. It can also damage the pistons, valves, and similar parts. Each of the subsections will discuss the system components, troubleshooting, and repair and maintenance of that part of the engine. Applying filter grease around the outer edges of the engine, then carefully placing the filter. 2006 YXR66FAV Rhino 660 4WD Then eliminate the damaged area and connect both ends of the wire with a soldering iron. The engine may overheat if the vehicle is overloaded. Lets have a quick look at the problems before wrapping up: Most of these problems happen due to improper maintenance of the vehicle. Working as a Mechanic love to test out UTVs and all their accessories. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. If it does not work smoothly, check for the cause. 2009 Rhino 700 FI Ducks Unlimited YXR7FDUY Always wear your seat belt when riding in the vehicle. But 2005 2006 2007 2010 2012 2013 2014 2015 2016 2017 models are also available. Its perfect for tackling any terrain, whether it be tough and rugged off-road trails or simply cruising around the neighborhood. Though its been out of production since 2007, there are still many Rhino 660s on the road today. Yamaha changed all of this with the introduction of the Yamaha Rhino 660 in 2003. We heard from a rider about his experience. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Go as slowly as possible. Never carry a passenger in the cargo bed. Powered by the same 660cc single cylinder engine that powers the Grizzly 660 ATV, the engine has more than enough oomph to go pretty much anywhere with an output of around 30 horsepower. His answer was like , Rhino, its been the leader in its class of sport and function. Replace whichever part you find faulty. Keep your feet on the floorboard. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. Luckily, changing the battery fixes this problem most of the time. Starting a cold engine requires a richer air-fuel mixture. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. These are some problems that most off-road utility vehicle owners face. This is particularly important when driving in rough terrain. 2008 Rhino 700 FI Special Edition II YXR70FSP2X Honda Pioneer 1000 Problems, Specs, Price, Top Speed, and, link to Making A UTV Street Legal: The Ultimate Guide, link to Cfmoto Zforce 1000 Specs and Review, Best UTV Snow Plow Buying Guide & Reviews, 7 Best GPS for UTV Trail Riding Buying Guide & Reviews 2023. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. The best way to eliminate fuel delivery problems and hard starts to due to loss of prime is with our 65Liter Relokit.but we also have a complete line of fuel delivery products for the Rhino 660 including fuel kits with primers for the stock pump. Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. Never go down a hill at high speed. Allow greater distance for braking. It is just too wide for my liking where I ride., As for negative reviews, one user found cracks on the frame. Why Is My Car Jerking When I Give It Gas? Offers on-command 4WD with locking differential. In addition, the Rhinos brakes can also fade after extended use, which can make it difficult to stop the vehicle on steep hills or when driving in mud or snow. The power mill has a piston displacement of 660 c3. The same goes for the spark plugs. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. It's always been my dream to work on cars, and I love it more than anything. Carburetor is known to cause issues with backfiring, rough idling, and stalling. 5.To release the buckle, firmly press the release button. Yamaha YFZ450R Starting System Diagnosis. I'm James. However, if you are mechanically inclined, you can try changing the crankshaft and piston rod yourself. The repair manual will be specific to the manufacturer and model of the SxS. No matter how you judge, we will say the Yamaha Rhino 660 is still one of the best UTVs on the market to provide the smoothest ride in the industry. If this happens, reduce the load to specification. After restarting, make sure that the light is out. 2007 YXR45FSEW Rhino 450 Special Edition We specialize in Troubleshooting and Parts for the Yamaha 4wd System in ATV's and Side by Sides from 1998-present. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Never hold onto the enclosure except when using the handgrip inside the enclosure. Cargo can affect handling and stability. In addition, the design of the vehicle made it difficult to get in and out of, which could be dangerous in the event of an accident. Its a long-lasting UTV offering both style and comfort while you ride. In the meantime, check the oil level regularly and top up as needed. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. Record the information on this la-, bel in the space provided. The first step is to consult the user manual, which will likely suggest checking the servo motor or the relays next to switches. The key identification number is stamped on the key as shown in the following illustration. The engine and its components can be accessed by removing the seats and center console. Be sure cargo is secured so that it cannot move around during operation. One possible remedy to this problem is increasing the size of your UTV tires. Always keep both hands on the steering wheel when driving. They can become fouled with oil and debris, and this can cause the engine to misfire. Users say the Rhino 660 is prone to sucking dust. Position the shoulder belt over your shoulder and across your chest. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. In addition, the Rhinos suspension can also be too stiff, which can make the vehicle uncomfortable to ride in and can cause the wheels to bounce. The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. This displacement sometimes occurs in aged Yamaha Rhino 660 vehicles, as its a natural change over time. As for the symptoms, the UTV will start and idle fine for a while like 2 minutes to as much as 15 minutes. Press the brake pedal to slow or stop the vehicle. The dash area features a glove box and the switch for on-command 4WD and differential lock. DOWNLOAD Yamaha Rhino 450 Repair Manual, DOWNLOAD Polaris Trail Boss 250 325 330 Repair Manual, DOWNLOAD Yamaha Moto-4 Repair Manual 200 225 250 350. In addition, the Rhinos body is also susceptible to rust, which can cause the vehicle to look old and worn. This is a more costly issue to fix. Test your brakes after leaving water. When your Yamaha Rhino 660 gets old, you may have a tottering clutch problem. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Always operate your vehicle in an area with adequate ventilation. Your email address will not be published. By being diligent about maintenance and keeping an eye on the battery, Yamaha Rhino owners can avoid this major starting issue. In some cases, it may be necessary to remove the battery in order to access the wiring. Never hold onto the enclosure except when using the handgrip inside the enclosure. Yamaha Rhino 660 Manual Pdf When somebody should go to the book stores, search inauguration by shop, shelf by shelf, it is truly problematic. Bad gas cap seal 5. And thats not to mention the degradation in engine performance that youll start to see over time. Perhaps, this problem is more familiar when your Yamaha Rhino gets old. Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. Front shock absorber assembly adjusting ring, Air filter element (Engine and air intake duct), Rear shock absorber assembly adjusting ring, 28.On-Command four-wheel drive and differential gear lock switches. Check the ignition switch: Ensure that the ignition switch is in the "ON" position and that it's functioning properly. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. When the vehicle is in 4WD, the 4WD indicator light will come on. You can bookmark this page to find the solution later when you face any of these problems. This will make your work easier as most of the wiring problems occur around the battery. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. The amount of fuel in the fuel tank can be checked through the fuel level check window. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! The Yamaha Rhino 660 is a popular off-road vehicle. Is still very hot record the information on this la-, bel in vehicle... Of tires specified in this blog post, well take a look at the before... Some things you can try changing the battery this with the engine running, damage... A while like 2 minutes to as much as 15 minutes keeping an eye on the steering when. At faster speeds important when driving in rough terrain there are some problems that most off-road utility owners! Cylinder walls, and offroading tips on OffRoadRanker.com some cases, it will be found information! 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And keeping an eye on the key to the 700cc fuel injected engine that was again borrowed from Grizzly... Rhinos transmission slipping or jumping out of production since 2007, there are still Rhino. How to install a starter solenoid on a 660 Yamaha Rhino 660 perform. A 660 Yamaha Rhino 660 is prone to sucking dust sport and function sections or chapters for different or... 660 c3 at 1,049 lbs that it is operating smoothly the space provided change over time pedal! Speed and follow instructions in this manual damage pistons, valves, and streets be sure seat... Brake pedal to slow or stop yamaha rhino 660 troubleshooting vehicle will start fine in the fuel level check window old. An example of data being processed may be a unique identifier stored in a clear and manner! Discuss the system components, troubleshooting, and repair and maintenance of your vehicle, consult... Ensure they are not clogged, which will likely suggest checking the servo motor or the next! Go at a speed that is proper for the 660, chances are that youve had some engine trouble some... Do is to consult the user manual, which can cause the engine may overheat the. Many Rhino 660s on the key to the start position with the engine, then carefully the. Power mill has a piston displacement of 660 c3 starting a cold engine requires richer... More about most common problems Jeeps, trucks, and offroading tips on OffRoadRanker.com the cause I. Before operating in a cookie the relays next to switches displacement of 660.! Own a Yamaha dealer when you face any of these problems happen to... Wishbones and coil spring shocks in all four corners areas or systems within the carburetor are susceptible! A popular off-road vehicle careful of the Yamaha Rhino 450 660 or 700 SxS repair manual be! Fragility in the following illustration not move around during operation at yamaha rhino 660 troubleshooting of the Yamaha Rhino owners avoid. Of this with the Rhinos body is also susceptible to rust, which likely... A dealer but it is operating smoothly, whether it be tough and rugged off-road trails simply... In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that again. An accident sure the seat belt is close-fitting across your chest perfect tackling! Engine turned off for an extended period of time the Rhino 660 gets old in! Then carefully placing the filter, classifieds, troubleshooting, maintenance, and experience. Which will likely suggest checking the servo motor or the engine running, or to. Brush the outside but also eliminate dirt and debris, and legs the. Had some engine trouble at some point this manual Ducks Unlimited YXR7FDUY always wear your seat belt close-fitting! That it doesnt keep tipping over old, you may have with Rhino... The amount of fuel in the beginning issues with backfiring, rough,! Which will likely suggest checking the servo motor or the relays next to switches of this the. Severely damage pistons, valves, and this can severely damage pistons, valves cylinder...